How To Adjust The Filling Dose of Automatic Capsule Filling Machine
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How To Adjust The Filling Dose of Automatic Capsule Filling Machine

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Adjusting the filling weight of a fully automatic capsule filling machine requires precision and careful operation. Below is a detailed step-by-step guide and key considerations:
  • NJP series capsule filling machine

  • MIGRAND

Availability:

Steps to Adjust Filling Weight

1. Adjust Filling Rod Height (Coarse Adjustment)

  • Principle: The depth of the filling rod determines the filling weight—deeper insertion increases weight.

  • Operation:

    • Clockwise: Rod moves downward → Increase filling weight.

    • Counterclockwise: Rod moves upward → Decrease filling weight.

    1. Locate the adjustment screw or handle (position varies by model; refer to the manual).

    2. Loosen the locking nut and rotate the screw:

    3. Tighten the nut after initial adjustment and test manually (do not power on).

2. Adjust Dosing Disc Thickness (Fine Adjustment)

  • Applicability: Used when rod adjustment is insufficient or weight variation is large.

  • Operation:

    1. Remove the dosing disc and replace shims (typically 0.1mm, 0.2mm, etc.).

    2. Thicker shims → Larger filling space → Increase weight; thinner shims reduce weight.

3. Adjust Filling Speed (Auxiliary Adjustment)

  • Some models allow speed or vibration frequency adjustments (low speed for poor-flow materials).

4. Test Run & Weighing

  1. Manually fill 10–20 capsules and weigh each.

  2. Calculate average weight. If outside target:

    • Underweight: Slightly lower the rod or add shim thickness.

    • Overweight: Adjust inversely.

  3. Repeat until weight stabilizes within ±5% of target (e.g., 285–315mg for 300mg target).


By systematically following these steps, capsule filling dose can meet specifications. If issues persist, consult the Migrand’s technical support.


Service

Online technical service available:

1. Lifelong free online technical service is provided to users who have bought machine from our company.
2. Paid online technical service is also provided to users who haven't bought machine from our company, which are charged between US $100-5000 according to the service difficulty level.
3. The payment is collected in deposit and balance. A full refund will be made if the problem is not resolved.
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On the basis of more than 20 years of manufacturing technology, we always adhere to the principle of customer first, do every detail work in the spirit of craftsmanship, and provide the most timely and effective after-sales service.
Hunan Grand Packing Machinery Co.,Ltd( with Hunan Grand International Trade Co.,ltd as the marketing and exporting company) is specialized in the pharmaceutical and packing machinery for almost 20 years, such as plastic ampoule forming filling and sealing machine, capsule filling machine, blister packing machine, strip packaging machine, cartoning machine etc.

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