This machine is specifically designed by our company for the filling of pre-filled syringes; it is an automated packaging system that ensures sterile, high-efficiency filling. Featuring stable operation and user-friendly controls, the equipment incorporates intelligent detection systems and offers a high degree of automation and productivity. With its ease of maintenance, it is the ideal solution for the filling and stoppering of pre-filled syringes.
Product Features
Compatible with SCF (pre-filled syringe) products from major manufacturers such as BD, BG, and SCHOTT; customization is available for other syringe types.
Exterior surfaces are constructed from SUS304 stainless steel, while product-contact parts utilize SUS316L stainless steel and PTFE, fully complying with GMP standards.
Ceramic piston pumps ensure precise volumetric filling; they are resistant to acid/alkali corrosion, wear, and high temperatures, delivering high filling accuracy.The use of a pressurized vessel makes it suitable for filling various viscous gels.
Stopper feeding and sorting are handled by a vibratory bowl feeder featuring a polished SUS316L stainless steel bowl designed with no cleaning dead zones.
Utilizes internationally renowned electrical components and interference-free modular control; all synchronized movements are driven by servo motors, ensuring accurate, reliable, and user-friendly automatic filling and stoppering.
Motor operation is managed by a PLC; the HMI monitors and displays the status of each workstation in real-time, providing automatic alarms and fault location/description alerts.
Offers a variety of filling dosages and methods.
Employs a "rising needle" filling technique (where the needle rises with the liquid level) to prevent splashing.
Vacuum filling system: Suitable for viscous materials; ensures the filling space is completely filled with the liquid without air bubbles or gaps, thereby increasing the product pass rate.
Vacuum stoppering system: Prevents the generation of particles caused by the vibration or friction of rubber stoppers and ensures tight contact between the stopper and the liquid surface.
Modular design: Easy to position and expand; can operate as a standalone unit or be integrated into a production line with equipment such as de-nesting machines, rod-screwing machines, labeling machines, and visual inspection machines.
Optional Class 100 laminar flow hood: Enables high-standard clean production.
Technical specifications
| model | GD-50-2 | GD-50-1 | GD-30-1 |
| Applicable materials | Liquid,gel |
| Applicable syringe specifications | 1ml，3ml, 5ml... | 1ml，3ml, 5ml... | 10ML-30ML |
| Number of filling heads | 2 needles | 1 needles | 1 needles |
| Number of stoppering heads | 2 units | 1 units | 1 units |
| Filling accuracy | ±5% | ±3% | ±3% |
| Suitable for viscous drugs | 50,000–1,000,000 CPS | 10000-300000(CPS) | 10000-300000(CPS) |
| Production capacity | 1,200–1,500 vials/hour | 900 vials/hour | 900 vials/hour |
| Total power | 5.5 kW | 2.2KW | 3KW |
| Voltage | 220V 380V/50Hz |
| Compressed air | 0.6–0.6 MPa | 0.6-0.8Mpa 15L/S | 0.6-0.8Mpa 15L/S |
| Overall dimensions | 1100 x 1000 x 1800 mm | 1000×800×1800 mm | 2500×950×1750 mm |
| Machine weight | 850 kg | 600 kg | 700 kg |
